As global regulations change, your organization must have the skills and know-how to achieve sustained competitive advantage. EHA Soft professional services team can help. We offer practical experience and knowledge to help accelerate you reduce risk and ensure product and employee safety.

National Software Campus, Mahon, Blackrock, Cork, Ireland T12 XY2N

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The core Occupational Health & Safety system built in three days.

Industry comparison. ISO 45001 implementation consulting for a mid-sized manufacturer typically costs $15,000–$40,000 (Standards Navigator, 2026), with consultant day-rates of $800–$2,500 (SmartQHSE, 2026). The Academy delivers the foundation in three days.

Dr Dan Gallagher

Built by

Over 25 years

regulated manufacturing

ISO 45001

Principles Aligned to

Who the Academy Is For

A clear fit. And a clear filter.

The Academy is built for a specific kind of organisation and a specific kind of leader. Before you invest, let us help you self-select.

This is for you if…

A clear fit

  • You run or lead in a mid-sized manufacturing business that wants to protect employees, brand and bottom line
  • You want to be recognised as an employer who genuinely cares about their most important asset — their people
  • You are a safety manager building an internal team to reduce or eliminate risk as part of daily operations
  • You are a leader wanting to deliver real safety change — and be recognised for delivering it efficiently
  • You want a competitive advantage — and understand that avoidable accidents cause production delays and substantially increase costs
  • You operate a self-insured business and need the data and systems to avoid unnecessary losses
  • You want to pursue ISO 45001 certification with a methodology that meets and exceeds its requirements
  • You want to sleep soundly knowing you have done everything in your power to keep people safe

This is for you if…

A clear No

  • You want a standard run-of-the-mill health and safety training course — that is not what this is
  • You are looking for train-the-trainer content — the Academy has a separate Certified Partner programme for that
  • You are a passive learner unwilling to roll up your sleeves and apply what you are taught
  • You want a tick-box exercise rather than a working management system
  • You are not prepared to engage your team and your contractors in changing how safety actually operates
     

The Cost of Doing Nothing

When will you act? After an injury? After a failed audit?

The economics of safety are unforgiving. Building an ISO 45001 management system through a consultancy is a six-figure project at the upper end and rarely below five figures even at the lower end. Doing nothing is more expensive again — most serious manufacturing injuries cost $40,000 or more once direct and indirect costs are added, with serious incidents reaching well into the millions.

 

The Academy was built to collapse the cost of building the foundation — without compromising the rigour of the system. You bring your team to a three-day in-person intensive. You leave with a working OH&S management system foundation, a 12-month software licence, the published handbook, and the methodology to operate it.

From there, you can engage your existing consultants, your Certified Partner, or any qualified EHS resource for the onward work — risk assessments, specialised training, audit preparation — at your own pace.

$15Kvs$3.5K

Implementation consulting for a mid-sized manufacturer typically runs $15,000–$40,000. The Academy foundation is a fraction of that.

What the Academy Does

Not a course. A system build.

Most EHS training assumes you’ll go back to your site and apply what you learned. The Academy refuses that handoff. Over three days, you build the foundation in the room — the sample manual, the related procedures and records, and the working knowledge of how to use the mai™ platform effectively — using the framework and the trained guidance of your Certified Partner.

Day One

Foundation & Risk

PILLAR 1: BASE · PILLAR 2: GUARD

Set the system foundation: policies, audits, documentation, objectives. Then move into risk discipline: hazards, legal compliance, controls, emergency response and incident investigation methodology.

Day Two

Leadership & Access

PILLAR 3: LEAD · PILLAR 4: GATE

Set the system foundation: policies, audits, documentation, objectives. Then move into risk discipline: hazards, legal compliance, controls, emergency response and incident investigation methodology.

Day Three

Performance & Culture

PILLAR 5: SCAN · PILLAR 6: MIND

Set the system foundation: policies, audits, documentation, objectives. Then move into risk discipline: hazards, legal compliance, controls, emergency response and incident investigation methodology.

The standard format is three consecutive days. Where corporate scheduling requires it, the Academy can be delivered as 4 days, 2+2, or 2+1 by agreement with your delivery partner.

What You Walk Out With

A complete foundation. Ready to operate.

The Academy is built on the principle that you should leave with a working system foundation — not a folder of templates. Every attendee walks away with all of the following.

01

The core management system foundation

An ISO 45001-aligned sample manual, related procedures and supporting records — the foundation you can take into your operation, build out with your site-specific risk assessments and training, and prepare for a certification audit when you are ready.

02

A 12-month mai™ licence

Full single-user licence to the mai™ platform — Contractor Portal, Risk Assessment, Audit, Incident Management, Training, Permit to Work, and the rest of the module library. Configured during the Academy.

03

The Fortress Safety System® handbook

The published handbook of the framework, written by Dr Dan Gallagher — the methodology behind each of the six pillars and the templates to deploy each one in your business.

04

Certificate of completion

Issued by EHA Soft Solutions, evidencing successful completion of the Academy. CPD points pending accreditation. Recognised by partner organisations as part of their own delivery records.

05

Hands-on competence

You don't watch — you do. Every concept is practised on the live mai™ platform alongside your Certified Partner. You leave able to run the system, not just describe it.

06

Onward support

Software updates over the licence term, the ability to engage your Certified Partner directly for any subsequent site-specific implementation work, and induction into the Fortress Safety System® Alumni Network as we onboard our founding cohorts.

Stop chasing paperwork that does not yet exist. Walk out with a working system.

— The Fortress Safety System® Promise

What Makes the Academy Different

Eight things you will not find combined in another safety programme.

The Academy is not a generic ISO course. It is a complete, turnkey approach built on twenty-five years of frontline practitioner work in regulated manufacturing.

01

25 years of proven expertise

The Academy is not theoretical. It is built on twenty-five years of implementing safety systems in complex manufacturing environments across multiple industries and countries.

02

Proprietary technology advantage

Participants gain access to mai™ — the safety management platform built specifically for regulated manufacturing. This is not just training; it is immediate implementation with proven tools.

03

Complete turnkey solution

Unlike programmes that offer knowledge without implementation tools, the Academy provides everything — software, framework, handbook, procedures, certificate — in a single comprehensive package.

04

Learning from real incidents

The Academy goes beyond theoretical scenarios by analysing actual case studies and statistics from past incidents — ensuring you do not repeat costly mistakes that others have already made.

05

Global recognition & enterprise experience

Our methodologies have been adopted by global leaders including Pfizer, where the contractor management system won global recognition. The Saudi Aramco Supplier Safety Management System (2011) — built by Dan Gallagher — has been deployed to over 10,000 suppliers.

06

Academic credibility, practical application

The framework is the foundation text for the National University of Ireland, Cork (UCC) Master's programme in Occupational Health, where Dan delivers guest lectures. Bridging academic best practice with real-world implementation.

07

Organisational change expertise

The Academy addresses the human side of safety transformation — the change management essential for successful implementation — a critical element most technical programmes overlook.

08

ISO 45001 implementation readiness

While other programmes explain what ISO 45001 requires, the Academy delivers the toolkit to pursue certification — sample procedures, records, software and implementation know-how in one comprehensive system. You leave ready to do the field work needed to be certification-ready.

The Complete Turnkey Solution

A complete safety system in a box.

Framework, software, procedures and community — each element reinforces the next. The cycle is what makes the system durable.

Illustrative Case Study

Olivia's team. 60 days. Five wins.

Olivia is a real Health & Safety Manager at a medical device manufacturer. When she joined Dan for one of the early Safety System programmes, she was the only person at her site running risk assessments and felt isolated. The framework gave her team a unified approach — and the results in 60 days reframed how the business saw safety.

From "I'm doing this alone" to "we own this together."

Olivia’s team initially assumed the biggest risk on site was manual handling between production and packaging — a sensible but unverified hypothesis. When they applied the framework’s risk methodology, the data told a different story: a small leak in the compressed-air lines was creating a near-invisible mist on the floor, causing slips that nobody had logged.

The lesson Olivia took away: “What feels risky is not always what is risky. Risk needs facts, not feelings.”

By the end of 60 days, the team had real ownership of the risk process — and supervisors were running hazard checks in their daily huddles.

Olivia · Health & Safety Manager · Medical Device Manufacturer

Results in 60 Days

50% dropin reported high-risk issues
3× increase in near-miss reporting
2% reduction in production downtime
Daily huddles now include hazard checks
Full team ownership of the risk process
About the Creator

You are investing in twenty-five years of practitioner work.

The Fortress Safety System® was developed by Dr Dan Gallagher, founder of EHA Soft Solutions and creator of the mai™ platform. The framework is the distillation of more than 25 years of frontline EHS work in regulated pharmaceutical, life sciences and high-hazard manufacturing.

Dan holds a PhD in Food Science and Technology from the National University of Ireland, Cork, a Postgraduate Diploma in Environmental Protection, and a Higher Diploma in Safety, Health and Welfare at Work. He has developed and implemented ISO and OHSAS management systems across health and safety, quality, food, and environmental disciplines, including top-tier COMAH / SEVESO and IPPC-licensed operations.

His earlier work includes authorship of the Saudi Aramco Supplier Safety Management System (2011) — deployed to over 10,000 suppliers and still in active use today — and a practitioner’s guide that became the foundation text for the University College Cork Master’s programme in Occupational Health. Dan held an Adjunct Senior Lecturer appointment at UCC from 2021 to 2024, and continues to deliver guest lectures on OH&S and environmental risk in modern safety management systems.

His contractor management methodology was recognised with the Pfizer Global Safety Award. The framework on these pages is the current refinement of fifteen years of that methodology.

“If this work prevents even one person from being injured, becoming ill, or worse — it has all been worth the effort.”

Programme at a glance

Format 3-day intensive (or 4 / 2+2 / 2+1 by agreement)
CohortMaximum 12 attendees
AudienceMid-sized manufacturing — owners, managers, leaders, EHS professionals
OutcomeWorking OH&S management system foundation
Software12-month mai™ licence included
AccreditationCPD pending · ISO 45001-aligned
DeliveryIn person, by Certified Partner
InvestmentSee your local cohort page for regional pricing
Upcoming Cohorts

Confirmed dates. Twelve seats each.

Live cohorts by region. Each cohort has its own registration page with full venue, pricing and logistical detail. Cohorts are deliberately capped at 12 attendees — the maximum size at which everyone gets hands-on time on the platform with the trainer. Where dates are still being finalised, register your interest below.

June9

11, 2026

Dublin, Ireland

Venue: Central Dublin (TBC) · Language: English · Format: Tue – Thu

Delivered byEHA Soft Solutions

Founder cohort — Dr Dan Gallagher

9 of 12 seats remaining
Sept8

10, 2026

Rotterdam, Netherlands

Venue: Central Rotterdam (TBC) · Language: English · Format: Tue – Thu

Delivered byFRISK Miljöpartner

Michael Frisk — Northern Europe

12 of 12 seats remaining
Oct20

22, 2026

Lisbon, Portugal

Venue: Central Lisbon (TBC) · Language: Portuguese / English · Format: Tue – Thu

Delivered byDV Consulting

Daniel Velho — Portugal & Lusophone markets

12 of 12 seats remaining
Tbc·

2026 / 2027

USA — East Coast Pharma Corridor

Newark / Boston / Raleigh-Durham under consideration. Partner appointments in progress.

Delivered byPartner appointment in progress

Dates to be confirmed Q3 2026

Date TBC — Join Waitlist
tbc·

2026 / 2027

Southern Africa

South Africa cohort under exploration with FRISK Miljöpartner.

Delivered byFRISK Miljöpartner

Michael Frisk — Northern Europe & Southern Africa

Date TBC — Join Waitlist
Our Certified Delivery Partners

A growing global network. Vetted. Trained. Trusted.

The Fortress Safety System® Academy is delivered worldwide by a network of certified senior EHS consultants. Every partner is licensed, trained, and held to a single standard of delivery.

Founding Partner · 2026

Michael Frisk

FRISK Miljöpartner

Northern Europe · Benelux · Southern Africa

Senior environmental and safety consultant operating across Northern Europe and emerging delivery in Southern Africa. First Founding Partner of the Fortress Safety System® Academy.

Founding Partner · 2026

Daniel Velho

DV Consulting

Portugal · Lusophone Markets

Long-standing senior EHS consultant serving Portugal and Lusophone markets. Founding Partner and Master Trainer for new partner certification under the Academy programme.

Direct Delivery

EHA Soft Solutions

Cork, Ireland — HQ

Ireland · UK

Direct delivery from EHA Soft Solutions — the framework’s home and the platform’s source. Founder cohorts run by Dr Dan Gallagher, creator of the Fortress Safety System®.

Regional Waitlist

No cohort in your region — yet.

The Academy expands by demand. Tell us where you are and how many seats you’d want. When a cohort opens within reach of you, we’ll let you know first.

    Why the waitlist matters.

    We open new cohorts where there is real, named demand. Every name on the waitlist is data we use to schedule the next region. When five or more leaders are waiting in a region, we move to confirm a partner and a date.

    You are placed on the list at today’s price. When a cohort confirms in your region, you get first refusal before public registration opens.

    Active Waitlist Signal

    UK
    Building demand
    USA — East Coast
    Partner search active
    Germany / DACH
    Building demand
    South Africa
    Cohort exploration
    Middle East
    Building demand
    Become a Certified Partner

    Are you a senior EHS consultant looking for a system to deliver?

    The Fortress Safety System® Academy is delivered worldwide by certified independent consultants and consulting firms. Partners receive a full delivery licence, the official course materials, mai™ platform access for delivery, and a structured commercial framework to grow a regional Academy practice.

    The Academy is also a one-to-many offer for coaches and consultants who currently only deliver one-to-one — letting you scale the impact of your work with a system already proven in the field.

    Founding Partners — like FRISK Miljöpartner across Northern Europe and DV Consulting in Portugal — were the first wave of an international network now expanding across the UK, USA, DACH, Southern Africa and beyond. We are actively recruiting in regions where qualified demand is building on our waitlist.

    What partners get

    A licensed system, not just a course.

    • Non-exclusive regional licence to deliver the FSSA
    • Full course materials, handbook, slides, trainer guide
    • mai™ platform access for hands-on delivery
    • A structured commercial framework with revenue share on course fees
    • Referral commission on follow-on mai™ licences
    • Authorised use of the Fortress Safety System® Partner mark
    • Listing on the official Academy site

    Companies the mai™ Platform is Helping to Win At Safety

    Frequently Asked

    The questions that actually come up.

    Can I send three people from my team to one cohort?

    Yes — and we recommend it. Sites that send a small team (typically the EHS lead, an operations or quality counterpart, and a maintenance or contractor coordinator) deploy the system far faster than sites that send one person. Multi-attendee discounts are applied at registration.

    What will I leave with that I can show my CEO on Monday?

    By the end of day three you will have a sample OH&S manual, related procedures and records, your live mai™ platform set up, and the framework documentation suitable for board-level review. To complete your full system, you will then go back to your site and apply the risk assessment procedure to your operation, deploy the training procedure with your team, add any site-specific procedures the risk assessment identifies, and embed the contractor protocols. Your existing consultants or your Certified Partner can support that work.

    Can I bring my existing risk register and have it reviewed?

    You are welcome to bring your current risk register, audit findings, recent incident reports and contractor list. Where time allows during the cohort, your trainer will use this material as live working examples. Otherwise it serves as your own reference for the work you will do back at your site.

    What if there is no cohort in my region yet?

    Join the regional waitlist above. The Academy expands by documented demand — when five or more leaders are waiting in a region, we move to confirm a partner and a date. Waitlist sign-ups are placed at today's price and get first refusal when their region opens.

    What does the Academy include?

    Three full days of in-person delivery with a Certified Fortress Safety System® Partner, a 12-month single-user mai™ platform licence configured for your operation, a printed copy of the Fortress Safety System® handbook, a certificate of completion (CPD pending), induction into the alumni network, and lunches and refreshments throughout. Excludes VAT, travel and accommodation. Pricing varies by region — see your local cohort page.

    Why three days?

    Three days is the format we have found delivers the system foundation in the most efficient way for senior corporate audiences. Where a four-day, 2+2, or 2+1 split format works better for your team, your delivery partner can accommodate that by agreement.

    Is there an online or self-paced version?

    No. The Fortress Safety System® Academy is delivered in person only. The hands-on element — building the system in mai™ alongside your Certified Partner — is the work that produces the outcome. We do not offer recorded or self-paced versions.

    How does this fit with consultants we already use?

    The Academy gives you the foundation in three days — the sample manual, related procedures and records, configured software, and a trained team. From there, many companies engage their existing consultants, or their Certified Partner, for any subsequent site-specific implementation work that is required: risk assessments, specialised training, certification audit preparation. The Academy makes the engagement between consultants and their clients much more efficient — creating a common platform that becomes the bridge between them. Not less needed.

    Can my company host a private cohort?

    For organisations with eight or more attendees from the same operation, private cohorts can be quoted on a case-by-case basis. The delivery format and content remain the same — what changes is that we run it on your site, drawing from your own operation as live working examples during the cohort. The mai™ software itself is not customised for private cohorts. Contact your nearest delivery partner directly to discuss.

    What is CPD pending?

    EHA Soft Solutions has applied for CPD accreditation of the Fortress Safety System® Academy curriculum. CPD points will be awarded to attendees on confirmation. The accreditation status is shown on every cohort page and on the certificate of completion once granted.

    How do I become a delivery partner?

    Senior EHS consultants and consulting firms can apply to become Certified Delivery Partners. The programme includes a structured certification process, full course materials, mai™ platform access for delivery, and a commercial framework that supports a regional Academy practice. Apply via the partner section above or email dan@ehasoft.com.

    When will you act? After an injury? Or today?

    Reserve a seat in Dublin, Rotterdam or Lisbon — or join the waitlist for the next cohort in your region.

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